TIC Blow Bar
Tic insert Blow bar Feature the Longest Available Wear Life, Offering Significantly Cost-Saving Benefits.The Design Features Combine With Its Proprietary High-Strength Alloys to Offer the Highest Reliability and Better Profitability.
Saikuang Blow bar Solve traditional Issues of Short Wear Life and Premature Failure in Traditional Blow bar Designs.
This advanced design ensures optimal performance while significantly reducing operational costs, enhancing profitability, and providing a longer lifespan for your crusher.
Saikuang Tic blow bars (blow bar with titanium carbide inserts) designed for heavy duty impact crushing medium-hard rock .mainly used in cement industry and Primary and seconary crushing industry
We combine cast steel with titanium carbide (TiC) inserts and titanium carbide (TiC) maybe cylinders or grits . Compared with normal cast steel Tic always improve service life by 100% to 200%
| Material code | Partsname | Matrix Material | Pattern ofTiC inserts | Typicalapplication | Feed size(mm) | Note |
| 200MTI | Blow bar Hammer | Manganese steel(Molybdenum rich) | Cylinders | Primarycrushing | >1000 | Only fordesignated mode |
| 500MYT | Blow bar | Martensitic alloy steel | Grits | Primarycrushing | >1000 | |
| 550MDT | Hammer | Martensitic alloy steelwith different hardness at Bore area (BHN 350-400) , Key area (BHN 500-550) | Grits | Primary andsecondary crushing | >100 |
TiC-pattern-cylinders TiC-pattern-grits
More info about TIC products :
TIC insert jaw plate
TIC insert cone liner
TIC insert hammer
TIC insert blow bar
Advantage For Our Tic insert Blow bar
① Outstanding design – I blow bars withTIC insert have more than 200%-700% wearing life compared with blow bar without TIC insert
② More machine running time :One of our Europe customer will use Tic insert blow bar ,increase 300% working time,
③ greatly reduce Machine maintenance time
④Blow bar body material and Tic pattern different type to have better choose in
Saikuang TiC Insert Blow Bars:
*Patterns available for most of primary impact crushers
*Unit weight ranged from 50 kg to 2000 kg
*Customized design & material available
Saikuang TiC Insert Blow Bars
SAIKUANG Casting ,14 years of experiences with European partner , can offers different designs and manufactures various solutions of blow bar for an extensive range of OEM horizontal impact crusher brands including: Hazemag, Mesto, Kleemann, Rockster, Rubble Master, Powerscreen, Striker, Keestrack, McClosky, Eagle, Tesab, Finlay ,ARM, SBM LIMING, ZENITH and others.
SAIKUANG Casting “Genuine Alternative” blow bars are designed to extend wear life, provide a perfect interchangeable fitting for your impactor, and increase production rates while decreasing costs-per-ton.
Notice: The following table does not include all the accessories that we can produce. If you need bars from other brands, or know the OEM serial number of the blow bars that you are looking to replace, or can provide the drawing of the bars that you need to customize, please feel free to contact us by email or call.
| Nordberg NP Series | Lokotrack LT Series | KLEEMANN | ROCKSTER |
|---|---|---|---|
| NP1313 NP1415 NP1620 NP2023 NP1110 BP13 NP15 NP20 |
LT1110 LT1213 LT1213S LT1315 Nordtrack I908S |
MR 110 Z EVO2 MR 122 Z MR 130 Z EVO2 MR 150 Z MR 170 Z MF 14 S MF 16 S |
R700S R900 R1000S R1100S R1100DS |
| Terex Finlay | Striker | TESAB | McCloskey |
| I-140 I-140RS I-120 I-120RS IC-110 IC-110RS IC-100 IC-100RS |
HQ907 HQ910 HQ1112 HQ1312 HQR907 HQR910 HQR1112 HQR1312 |
623CT 1012T 1012TS 1412T |
I44v3 I44Rv3 I54v3 I54Rv3 I34 I34R |
| HAZEMAG HPI-H Series | HAZEMAG HPC Series | HAZEMAG HSI Series | HTI Series |
| HPI-H 1010 HPI-H 1214 HPI-H 1414 HPI-H 1615 HPI-H 1618 |
HPC-1414 HPC-1615 HPC-1618 HPC-1622 HPC-1822 HPC-2022 HPC-2025 HPC-2030 |
HSI 1007 HSI 1010 HSI 1014 HSI 1414 HSI 1420 HSI 1625 HSI 1630 |
HTI 1005 HTI 1010 HTI 1014 |
| HAZEMAG HPI Series | Eagle Crusher | RUBBLE MASTER | POWERSCREEN |
| HPI-1622 HPI-1822 HPI-2022 HPI-2025 HPI-2030 HPI-2225* HPI-2230 HPI-2530 |
UM-04 UM-05 UM-15 UM-25 UM-45 UM-69 |
RM 60 RM 70GO! 2.0 RM 90GO! RM 100GO! RM 120GO! RM V550GO! |
TRAKPACTOR 230 TRAKPACTOR 230SR TRAKPACTOR 320 & 320SR TRAKPACTOR 550 TRAKPACTOR 550SR |
Metallurgy of the Blow Bars
SAIKUANG Casting impact crusher blow bars are available in a variety of metallurgies to accomodate your unique crushing needs. The range of metallurgies includes Manganese, Low Chrome, Medium Chrome, High Chrome, Martensitic and Composite Ceramic.
Austenitic Manganese steel or Mn steel blow bar
After being subjected to a strong impact,blow bar hardness can be increased from 230HBW to 55-60HRC
Impact toughness can reach 30-35J/cm2; it has extremely strong shock resistance and hardness. widely used in primary impactor crushing applications.
this type blow bar performs exceptionally well under high impact loads and high extrusion stresse,as it can have work-hard performance .
However, if feed material is highly abrasive, the hardening effect will be negligible. In such cases, In this case other wear materials will offer better results. Ask us for advice.
| Material Support : ASTM A128 Gr A & B2 & B3, BS 3100 Gr BW10, SABS 407 ASTM A128C ZGMn13Cr2 ZGMn18Cr2 ZGMn20Cr3;ZGMN22CR3 |
Chrome steel Blow bar
this type had thrree types according to Different Chrome contents , to be low chrome alloy steel;Mid Chrome steel , and High alloy steel blow bar
Thess blow bar hardness can be from 50 to 64HRC with Different heat treatment methods; The particle shape for feed stone produced by blow bar is highly suitable for use on highways and railways.
Now popular chrome blow bar brand have German Hazemag 1010, 1313, 1515, Mesto LT 1110, 1213, 1315; SBM LIMING CI5X series: CI5X1110, CI5X1213, Cl5X1315, CI5X1520, CI5X1313, C5X1415, CI5X1620, C15X2023; PFW Series: 1214Ⅱ, 1315Ⅱ, 1318Ⅱ, 1415Ⅱ, 1214Ⅲ, 1315Ⅲ, 1318Ⅲ, 1415Ⅲ;
Chrome steel bars are more popular amongst our clients, especially in the Middle East. Chrome is used in manufacturing products that can withstand highly abrasive crushing processes. Because Of their splintery texture, they are best at fracturing more enormous rocks. They can also aid in shredding other coarse materials smaller in feed size. We offer all kinds of graded chrome bars to match your product needs.
Metallographic organization photo
| High Chrome Casting Material Chemical Composition | |||||||||
|---|---|---|---|---|---|---|---|---|---|
| Code Elem | Cr | C | Na | Cu | Mn | Si | Na | P | HRC |
| KmTBCr4Mo | 3.5-4.5 | 2.5-3.5 | / | / | 0.5-1.0 | 0.5-1.0 | / | ≤0.15 | ≥55 |
| KmTBCr9Ni5Si2 | 8.0-1.0 | 2.5-3.6 | 4.5-6.5 | 4.5-6.5 | 0.3-0.8 | 1.5-2.2 | 4.5-6.5 | / | ≥58 |
| KmTBCr15Mo | 13-18 | 2.8-3.5 | 0-1.0 | 0-1.0 | 0.5-1.0 | ≤1.0 | 0-1.0 | ≤0.16 | ≥58 |
| KmTBCr20Mo | 18-23 | 2.0-3.3 | ≤2.5 | ≤1.2 | ≤2.0 | ≤1.2 | ≤2.5 | ≤0.16 | ≥60 |
| KmTBCr26 | 23-30 | 2.3-3.3 | ≤2.5 | ≤2.0 | ≤1.0 | ≤1.2 | ≤2.5 | ≤0.16 | ≥60 |
MARTENSITIC STEEL
Martensite is a completely carbon-saturated type of iron that is made by quick cooling-off. It is only in the subsequent heat treatment that carbon is removed from the martensite, which improves the strength and wear properties. The hardness of this steel ranges between 44 to 57 HRC and the impact strength between 100 and 300 J/cm².
Thus, with regard to hardness and toughness, martensitic steels lie between manganese steel and chrome steel. They are used if the impact load is too little to harden the manganese steel, and/ or good wear resistance is required along with good impact stress resistance.
METAL MATRIX WITH CERAMIC COMPOSITES
Metal Matrix Composites, combine the high resistance of the metal matrix with extremely hard ceramics. Porous preforms made of ceramic particles are produced in the process. The metallic molten mass penetrates into the porous ceramic network. The experience and knowledge are particular to the casting process in which two different materials – steel with a thichness of 7.85 g/cm³ and ceramic with a thickness of 1-3 g/cm³ – are combined and there is a thorought infiltration.
This combination makes the blow bars especially wear-resistance but at the same time very impact-resistant. WIth blow bars made of composites from the field of ceramics, a service life that is three to five times as long as that of martensitic steel can be achieved.