Ceramic Blow Bar

Impact Crsuher HSI Ceramic Blow Bar

For your impact crushers or hammer crusher, selecting the appropriate blow bar (hammer) with high-performance ceramic inserts is crucial for achieving the most efficient and cost-effective crushing operation. These impact crusher’s blow bar are made from various base materials such as manganese steel, martensite alloy steels, high chromium steels and the developing ceramic alloys (metal matrix composite material). All these base materials have outstanding wear resistance and impact resistance. For efficient and cost-effective crushing operations, the most important factor is not just the blow bar or hammer ’ cost but selecting the right impact crusher or hammer crusher with appropriate blow bar or hammer. To achieve higher productivity and minimize downtime and maintenance costs, it is crucial to select the right blow bar or hammer on specific working conditions; and Our ceramic blow bar or hammer is a great choice.

We must address the following questions: What material is being fed? What is the size of this material? And what percentage of unwanted material is entering the crushing chamber? Properly answering these questions will ensure that you choose the right blow bar, which in turn will extend the life of your blow bars and crushers while reducing operational costs.

SAIKUANG cast has developed alloys tailored to meet the diverse operating conditions and requirements of our customers. Four alloys have been established as industrial standards for blow bars in impact crushers:

• High Manganese Steel: Highly ductile, suitable only for primary crushing operations where large material sizes enter the crushing chamber with low abrasion.
• Martensitic Steel: In terms of hardness and wear resistance, martensitic steel falls between manganese steel and high chromium steel.
• Martensitic Steel + Ceramic Insert or Metal Matrix Composite (MMC) :
• High Chrome steel : Offers superior wear resistance due to its high chromium content and chemically bonded carbon layer.
• High Chrome + Ceramic Insert or Metal Matrix Composite (MMC)

Ceramic Blow bar : Chrome blow bar with Ceramic Insert

High-chromium blow bar is mainly suitable for secondary and tertiary impact crushers and vertical shaft impact crushers. By combining the high wear resistance of ceramic compounds with high-chromium white cast iron, the service life is extended while maintaining the required physical parameters of the matrix. This metal matrix composite (MMC) solution is based on a high-chromium carbide matrix with an initial hardness of 62 HRc and a significant carbide content. In extremely abrasive materials and/or harsh working conditions, our reinforced ceramic plate hammers will help customers achieve their main goals, namely increasing output and reducing production costs.

KEY feature:
• Increased lifetime (80-%100%) compared with Chrome blow bar HRC62
• Reduced production costs
• Maintained original wear profile
• Reduced oversize percentage

Products Comparision Between Mag-Saikuang

Comments from Saikuang of engineer and marketing

Mag Xwin-martensitic steel is a standard grade and they have improvement several times before they named Recyx for latest version.

Main improvement is increase toughness of metal matrix and keep hardness in the meantime.

Mag NeoX is one kind high chrome improved from Xwin high chrome. With maximum ceramic added and modified high chrome, NeoX has better performance than normal Xwin high chrome. Main application of neoX is for secondary impact crushing and VRM grinding

Genuine Alternative Spare Parts
Impact Crusher Blow Bars Made by SAIKUANG Casting

SAIKUANG Casting ,14 years of experiences with European partner , can offers different designs and manufactures various solutions of blow bar for an extensive range of OEM horizontal impact crusher brands including: Hazemag, Mesto, Kleemann, Rockster, Rubble Master, Powerscreen, Striker, Keestrack, McClosky, Eagle, Tesab, Finlay ,ARM, SBM LIMING, ZENITH and others.

SAIKUANG Casting “Genuine Alternative” blow bars are designed to extend wear life, provide a perfect interchangeable fitting for your impactor, and increase production rates while decreasing costs-per-ton.

Notice: The following table does not include all the accessories that we can produce. If you need bars from other brands, or know the OEM serial number of the blow bars that you are looking to replace, or can provide the drawing of the bars that you need to customize, please feel free to contact us by email or call.