Superb Ball-iron Castings Made in SAIKUANG Machinery
Ball-iron castings are a critical component in various mechanical applications, particularly in industries such as metallurgy, mining, steel production, and machinery manufacturing. These castings are designed to handle extreme conditions, including high temperatures, heavy loads, and repeated impacts. They play a vital role in protecting equipment from wear, tear, and thermal stress while ensuring optimal performance.
What Are Ball-iron Castings?
Ball-iron castings are a type of cast iron produced by melting pig iron (95% carbon content) with ball-bearing ore and coke under high temperatures (over 650°C). The resulting material is known for its high strength, durability, and resistance to wear, making it ideal for use in demanding industrial environments.
Key Characteristics of Ball-Iron Castings
Advantages of Ball-Iron Castings
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Superior Impact and Abrasion Resistance:
The nodular graphite structure gives our liners remarkable toughness. They can withstand repeated heavy impacts from grinding media (balls) and coarse ore, while simultaneously resisting constant abrasive wear. This dual resistance significantly extends service life. -
Excellent Strength and Ductility:
Unlike brittle materials that can crack or shatter, our ductile iron liners offer a great balance of strength and flexibility. This inherent ductility allows them to absorb energy upon impact, reducing the risk of catastrophic failure. -
Significantly Extended Service Life:
By combining high hardness with superior toughness, our ball-iron castings outlast traditional manganese steel or white iron liners in many applications. This means fewer liner change-outs, reduced downtime, and lower long-term maintenance costs. -
Enhanced Cost-Efficiency:
While the initial investment might be comparable, the extended operational life and reduced frequency of replacements translate into a significantly lower total cost of ownership. You achieve more tons ground per dollar spent on liners. -
Reduced Weight:
In some designs, ductile iron liners can be made lighter than their steel counterparts without compromising strength, leading to easier handling and installation.
Comparison of domestic and foreign grades of ductile iron
| Number | Country | Cast iron grades | |||||
| 1 | China | QT400-18 | QT450-10 | QT500-7 | QT600-3 | QT700-2 | QT800-2 |
| 2 | Japan | FCD400 | FCD450 | FCD500 | FCD600 | FCD007 | FCD800 |
| 3 | United States | 60-40-18 | 65-45-12 | 70-50-05 | 80-60-03 | 100-70-03 | 120-90-02 |
| 4 | Former Soviet Union | BЧ 40 | BЧ 45 | BЧ 50 | BЧ 60 | BЧ 70 | BЧ 80 |
| 5 | Germany | GGG40 | / | GGG50 | GGG60 | GGG70 | GGG80 |
| 6 | Italy | GS370-17 | GS400-12 | GS500-7 | GS600-2 | GS700-2 | GS800-2 |
| 7 | France | FGS370-17 | FGS400-12 | FGS500-7 | FGS600-2 | FGS700-2 | FGS800-2 |
| 8 | England | 400/17 | 420/12 | 500/7 | 600/7 | 700/2 | 800/2 |
| 9 | Poland | ZS3817 | ZS4012 | ZS4505/Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â 5002 | ZS6002 | ZS7002 | ZS8002 |
| 10 | India | SG370/17 | SG400/12 | SG500/7 | SG600/3 | SG700/2 | SG800/2 |
Find Your Reliable Ball-Iron Castings Partner
If you are looking for durable, efficient, and cost-effective mill liners, look no further. Our expertise in ball-iron castings ensures you get a product that maximizes your grinding mill’s uptime and productivity.You can CONTACT US for a pattern list . OR quote us the correct model numbers with the materials you require.
We are SK Premium Casting – Your Trusted Partner in Premium Wear Parts.
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